In the past few years, much effort was put into developing new technologies for high resilience (HR) slabstock foam applications involving the use of MDI-based. Reactint Colorants may be used in most slabstock applications, including both polyester and polyether. Slabstock foams, like most foams, are prepared from polyols, isocyanates, and water. Along with these basic ingredients are added catalysts, surfactants.


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The cell strucutre often needs to be slabstock foam to support the higher elasticity. This is achieved by a special type of foam stabilizer slabstock foam targets a good cell opening and a cell structure that supports the elasticity.


Our additives for Slabstock foam foams help improve manufacturing, processing and the final foam characteristics, such as stability or cell size. Besides our products, we also offer expertise in developing formulations that meet low emission certificates.

Viscoelastic slabstock foam Used in the production of mattresses, topper pads, and pillows, Viscoelastic foams are characterized by a delayed recovery after compression and very low elasticity ball rebound.

These properties are obtained by a special polyol composition or a tight cell structure. The slabstock foam of foam stabilizers can be a slabstock foam task for viscoelastic foams as the processing window is usually relatively narrow.

ADDITIVES for Flexible Slabstock Foam applications

Combustion modified foam Across the various different foam applications, our customers often require combustion modified foams that are required to pass slabstock foam tests for automotive MVSSor furniture combustion tests e.

Classification according to different quality levels is also possible.


This installation has a conveyor belt [] 1 which is moved in the conveying direction 2. At the start of the conveyor belt 1 is a mixing head 3 above the conveyor belt 1.

The mixing head 3 serves to apply a reactive slabstock foam system to the surface slabstock foam the conveyor belt 1. The reactive chemical system is a foaming mixture, for example for the production of polyurethane foam.

The reactive chemical mixture expands on the conveyor belt [] 1, so that an expansion region with expanding foam slabstock foam is formed. Covering paper slabstock foam, which is fed via rolls 6, is applied to the foam surface.

Sensors [] 7, 8, 9, 10 and 11 are arranged above the expansion region.

HR Slabstock flexible foams

For example, sensor 7 serves to measure the height 12 risen by the foam. For this, depending on the sensor principle used, the height 12 risen is determined either directly or indirectly via the distance 13 between the sensor 7 and the surface of the expanding foam 4.

The heights 14, 15, 16 and 17 risen are determined accordingly by means of the sensors 8, 9, 10 and The sensors [] 7, 8, 9, 10 and 11 are each connected to a bus system The bus system 18 slabstock foam connected to a regulator The regulator 19 thus receives via the bus system 18 the slabstock foam signals of the sensors 7, 8, 9, 10 and On the basis of these measurement signals, the regulator 19 determines a correcting variable for re-adjustment of the slabstock foam process.

The actual heights [] 12, 14, 15, 16 and 17 risen are shown in a coordinate system.

Reactint Colorants for Slabstock Foam :: Milliken Chemical

The x-axis here corresponds to the slabstock foam direction 2 and the y-axis to the height risen. Slabstock foam set slabstock foam [] 20, 21, 22, 23 and 24 to be risen are furthermore shown in the coordinate system. Instead of discrete set heights to be risen, a rising contour can also be set in the form of a curve To carry out the regulation, the difference between the actual heights risen and the set heights to be risen is evaluated.

This can be achieved, for example, by laying a fitted curve [] 26 through the actual heights 12, 14, 15, 16 and 17 risen which are determined by measurement. This can be a fitted line or a polynomial, e.


To determine a correcting variable, for example, the different gradients of the curves [] 25 and 26 can be used, slabstock foam is to say the difference between the gradient of the curve 25 and the gradient of the curve is obtained.

This difference in the gradient is a measure of the deviation of the actual heights risen from the set slabstock foam to be risen. Alternatively or in addition, for example, the integral of the curve [] 25 and the integral of the curve 26 can be obtained.